Insulation Preparation Machines TYPES – For cutting and preparing insulation material (covered).
Paper Edges Folding machine (Semi-Automatic)
Paper Edges Folding machine (Semi-Automatic):
Delta Automation Systems designed low running cost paper-edge-folding (Acts as edge strip) machine; the output used as interlayer paper in Semi-Automatic H.V Coil Winding Machines for better output and to avoid placing of edge strips.
Specifications:
1.Paper width before folding: 650mm
2.Number of folding: 3 & 5
3.Folding Size: 8 to 23mm (Custom designed)
4.Winding Speed: 100 RPM
5.Power Required :0.5 H.P
Insulation paper Cut to length machine (Programmable).
Insulation paper Cut to length machine (Programmable):
Delta Automation Systems Designed Programmable Insulation paper cut to length machine for different lengths of cutting (progressive increment/fixed length)
The end product used for interlayer papers in Manual H.V Coil Winding Machine to eliminate Manual Paper Cutting.
Purpose Of equipment:
This Electro mechanical Servo operated special equipment used to cut different length of insulation paper as per the data entered in HMI. This reduces man power requirement and increase productivity. Different lengths of cut papers can be generated without setting time.
Equipment Configuration: -
Equipment consists of pinch roller connected with servo motor to feed different lengths of paper as per the program.
Pneumatic operated Shear:
Pneumatic operated shear is designed to operate high speed cuts to reduce machine idle time. 3nos of paper roll mounting stand mounted beside the pinch roll to mount paper rollers horizontally and to allow the required amount of paper through the pinch roller.
Sl. No | Description | Dimension |
01 | Insulation paper thickness: | 3mill(25Microns) &5mill |
02 | No. of Parallels. | 3nos. (Plan paper)1No. for edge folding paper. |
03 | Max. paper roll dia: | 350mm |
04 | Pinch roll servo motor capacity: | 0.75Kw |
05 | Pneumatic shear:Max. Width of paper that can be cut in Pneumatic shear. Pneumatic cylinder size: | 400mm 100mm |
06 | Stacking platform size: | 500x1200mm long |
07 | Working platform height: | 1000mm |
08 | Max speed of pinch roller: | 20mt/min but best possible results we beestablished during trials. |
09 | Floor Space: | 1mt(W)x3mt(L)x 1.5mt(H) |
For more specification details contact us! | ||
Pressboard Slitting (Multi cutter slitting) Machine.
Pressboard Slitting (Multi cutter slitting) Machine
Multi blade mounted Runner Slitting Machine was designed for manufacturing of different width spacers from mother board. Because of using multiple blades mounting (Max.10 no`s. in our proposal) the production capacity will be higher as we compare with single blade cutting machine.
Consists of Following Major Elements:
1.One number of Geared motors connected to Two no`s of strip feeding rollers.
2.One number of multiple cutting mounting assembly shaft coupled with geared motor.
3.Suitable provision for connecting dust collector.
4.Complete Electrical panel with feed adjustable drive.
5.Connected Motor Capacity 7.5 Hp.
Sl. No | Description | Dimensions |
01 | Min/max. Press board thickness: | 2mm/8mm. |
02 | Min/Max. Press board width: | 200/2000mm |
03 | Press board loading Height. | 800mm |
04 | Top Clamping system. | Beam clamp/Pneumatic operated. |
05 | Cross (Cutter) traverse stroke: | 2200mm |
06 | Traverse Motor capacity: | 2HP Helical geared motor. |
07 | Cutter Length | 125mm |
08 | Chamfering Motor Capacity: | 3H. P |
09 | Total connected Power | 5H. P |
10 | Required Air Supply: | 6bar. |
Dow tail runner Milling/punching Tools.
Dow tail runner Milling/punching Tools:
This equipment was suitable for making Dow tail edges on different thickness and widths of Press board spacer strips.
Consists of following major elements:
1)One number of geared motors connected to two nos. of strip feeding rollers.
2)Two nos. of cutter mounting motors. (one is fixed and other one is adjustable to different widths.
3)Adjustable side guides.
4)Complete electrical panel with feed adjustable drive.
5)Total connected power: 5Hp
Equipment With following specifications:
• Min/max. thickness of Strip:2/6mm
• Min/max. width of strip:20/80mm
• Length: 2500mm
Edge rounding Machine.
Edge rounding Machine
This equipment was suitable for edge rounding different thickness and widths of Press board spacer strips.
Consists of following major elements:
1.One number of geared motors connected to two nos. of strip feeding rollers.
2.Two nos. of cutter mounting motors. (one is fixed and other one is adjustable to different widths.
3.Adjustable side guides.
4.Complete electrical panel with feed adjustable drive.
Equipment With following specifications:
• Min/max. thickness of Strip:1/6mm
• Min/max. width of strip:20/80mm
• Length: 2500mm
• Total connected power: 4Hp
Press board Cylinder roll forming Machine.
Static Ring tapping machine
Static Ring Tapping Machine
Equipment Specifications :
Description | Specifications/Dimensions |
Maximum OD | 2700mm |
Minimum ID | 800mm |
Maximum Coil Radial | (OD+ID/2) 200 mm |
Maximum Weight of component | 500 kgs |
Width of crepe paper used for taping | 20 mm & 25 mm |
Diameters of crepe paper rolls | ID:25 mm & 50mm (barrel) OD:135mm to 250mm |
Overlap of paper during taping | 50% |
Type of machine | Vertical |
Taping & Ring Rotating speed control through | VFD (MITSHUBISHI) |
Power required | 5Hp |
Air Require | 6 bar |
Approx. weight of machine | 3200kgs |
Electrical Control Panel :
- Make of Electrical control panel: RITTAL
- All necessary manual Switches, Signal Lamps, Motor Protection Switches, Fuses, are adequately labeled.
- All switchgear is of reputed make.
- Operating voltage: 415 V, 3 phase, 50 cycles, 4 wire system.
- Control voltage 24 VDC.
