Coil Winding Machines – Types and Specifications
1. Distribution Transformer Coil Winding Machines
Low Voltage Winding Machines
a. Manual Machines
For Low Voltage (LV) Coils
Designed specifically for round coils, our Manual Operated LV Coil Winding Machines deliver exceptional performance and durability.Key Features:
- Low maintenance
- High strength and efficiency
- Stability and durability
- Simple operation
Specifications:
Model Winding Speed (RPM) Winding Length (mm) Power (kW) DMLW-2H 0-100 600 1.5 DMLW-3H 0-100 800 2.2 For detailed specifications, contact us.
b. Semi-Automatic Machines
Models: DLV 100, DLV 500, DLV 800
These machines are ideal for both round and rectangular coils, offering versatility and precision.
Specifications:
| Model | Winding Speed (RPM) | Winding Length (mm) | Power (kW) |
|---|---|---|---|
| DLV 100 | 0-150 | 700 | 2.95 |
| DLV 500 | 0-100 | 1000 | 4.8 |
| DLV 800 | 0-50 | 1000 | 9.7 |
For more information, contact us.
High Voltage (HV) Coil Winding Machines
a. Manual Machines
Specially designed for round coils, our Manual Operated HV Coil Winding Machines are manufactured with precision and care to ensure superior performance.
Specifications:
| Model | Winding Speed (RPM) | Winding Length (mm) | Power (kW) |
|---|---|---|---|
| DMHW-2H | 0-300 | 300 | 1.5 |
| DMHW-3H | 0-300 | 400 | 2.2 |
For detailed specifications, contact us.
b. Semi-Automatic Machines
Our semi-automatic machines feature PLC control for precision and efficiency, supporting both round and rectangular coil designs.
Key Features:
- Servo tension controller for constant wire tension
- Auto interlayer paper feeding and cutting
- Pneumatic collapsible former for easy coil unloading
Specifications:
| Model | Winding Speed (RPM) | Winding Length (mm) | Power (kW) |
|---|---|---|---|
| DHV 100 | 0-500 | 400 | 4.0 |
| DHV 250 | 0-400 | 500 | 6.0 |
For more details, contact us.
c.Fully Automatic HV Coil Winding Machines
Our Fully Automatic HV Coil Winding Machines are renowned for their precision, dependability, and cost-efficiency.
Specifications:
| Model | Winding Speed (RPM) | Winding Length (mm) | Insulation Width (mm) | Power (kW) |
|---|---|---|---|---|
| DHV-400A | 500 | 400 | 10-25 | 4.0 |
| DHV-600A | 400 | 600 | 10-25 | 6.0 |
For more details, contact us.
2.Power Transformer Coil Winding Machines
1. Horizontal Winding Machines (For Disc and Spiral)
Delta Automation Systems manufactures high-performance Horizontal Coil Winding Machines, specially designed for producing high-voltage and high-capacity coils in the transformer industry.
We offer machines with capacities ranging from 2 tons to 25 tons, and we also provide custom-built solutions tailored to meet customer requirements. The machines feature VFD (Variable Frequency Drive) for precise speed control, with additional accessories such as tensioners and coil-loading stands available as per user needs.
Model Specifications:
| Model | Capacity (Tons) | Centre Height Over Machine Bed (mm) | Winding Speed (RPM) | Distance Between Face Plate and Dead Support (mm) | Connected Power (kW) | Torque on Spindle (N-Mt) |
|---|---|---|---|---|---|---|
| DHW2T-800 | 2 | 800 | 0-40 | 1500 | 2.2 | 540 |
| DHW3T-1000 | 3 | 1000 | 0-35 | 500-2000 | 3.7 | 1150 |
| DHW5T-1000 | 5 | 1000 | 0-14; 0-24 | 500-3200 | 5.5 | 3360; 1680 |
| DHW10T-1000 | 10 | 1100 | 0-50; 0-20 | 500-3400 | 7.5 | 14100; 7050; 3525 |
| DHW15T-1200 | 15 | 1200 | 5, 10, 20 | 4000 | 11.0 | 20700; 10350; 5175 |
Key Features:
- Customizable Capacities: Options range from 2 to 25 tons.
- VFD Control: Ensures precise speed adjustment for winding processes.
- Additional Accessories: Tensioners and coil loading stands are available as per requirements.
2. Vertical Winding Machines (For Disc Winding)
Delta Automation Systems also offers Vertical Coil Winding Machines, ideal for manufacturing high-capacity coils used in the transformer industry. These machines provide seamless operation, customizable capacities, and feature VFD speed control for enhanced precision.
Model Specifications:
| Model | Capacity (Tons) | Max Winding Diameter (mm) | Winding Speed (RPM) | Lift Distance (mm) | Connected Power (kW) | Torque on Spindle (N-Mt) |
|---|---|---|---|---|---|---|
| DVW 5T | 5 | 1600 | 0-10; 0-30 | 1500 | 20 | 9500 |
| DVW 10T | 10 | 1800 | 0-10; 0-24 | 2500 | 30 | 14500 |
| DVW 25T | 25 | 2500 | 0-5; 0-10 | 3200 | 50 | 16500 |
Key Features:
- Custom Capacities: Ranging from 3 to 25 tons.
- Precision Speed Control: Adjustable via VFD.
- Versatile Accessories: Includes tensioners and coil-loading stands for enhanced usability.
Why Choose Delta Automation Systems?
- Customized Solutions: Machines tailored to meet your specific needs.
- Durable Design: Built to last, even in demanding environments.
- Technical Expertise: Backed by decades of experience in transformer manufacturing solutions.
Contact Us
For detailed specifications, pricing, or customization options, please contact us today!
